A manure separator plays a crucial role in managing and recycling animal waste. It aims to separate the solid and liquid components of manure, minimizing odor, reducing the volume of manure, and turning waste into value. The manure separation equipment is suitable for processing various types of animal waste, such as pig or chicken manure, cow dung, and dairy manure. To cater to different needs, Tianzhong Machinery offers different types of manure separators for sale, including screw press separators and slope screen manure separators. Below are more details for your reference.
Manure Separator for Sale
Tianzhong Machinery offers three models of screw manure separators, namely FR-180 and FR-280. A screw press manure separator consists of a frame, a screw auger, a cylindrical screen, a casing, a motor, a pump, a control cabinet, and other components. Our screw auger is constructed using stainless steel and wear-resistant alloy, ensuring its durability and long service life. Additionally, our screen is made of stainless steel wire mesh, further enhancing its durability. Furthermore, the opening size of the screen can be customized according to your needs.
| Model | FR-180 | FR-280 |
| Voltage | 380V | 380V |
| Power | 4kW | 5.5kW/7.5kW |
| Dimensions (mm) | 2000*600*1300 | 2400*800*1300 |
| Weight | 450kg | 720kg |
| Processing Capacity | 8-10 m³/h | 20-25 m³/h |
| Screen Diameter | 180mm | 280mm |
| Inlet Diameter | 76mm | 76mm |
| Overflow Diameter | 76mm | 76mm |
| Drainage Pipe Diameter | 110mm | 110mm |
| Material | Carbon Steel + SS304 | Carbon Steel + SS304 |
Slope Screen Manure Separator
The models below are slope screen separators, which are entirely made of stainless steel. They are suitable to process material with high water content (around 95%). As the material is spread across the screen, the water flows out through the screen, and the solid substances are retained and pushed to the lower end of the screen and transported to the screw press. As the screw rotates, more liquid is squeezed out and the solid is pushed out at the end of the press.
| Model | FR-800 | FR-1200 | FR-1600 |
| Voltage | 380V | 380V | 380V |
| Power | 4kW | 5.5kW | 4kW |
| Pump Power | 3kW | 3kW | 3kW |
| Dimensions (mm) | 1630*1410*1505 | 2060*1410*1505 | 2800*1200*1700 |
| Weight | 310kg | 480kg | 550kg |
| Processing Capacity | 15-25 m³/h | 25-35 m³/h | 34-40 m³/h |
| Screen Size (mm) | 1010*800 | 1010*1200 | 1600*1200 |
| Mesh Size | 0.5mm or be customized according to your needs | ||
| Machine Material | SS304 | SS304 | SS304 |
Products of Manure Separation
- Solids Management: The dewatered manure contains a higher concentration of nutrients such as nitrogen, phosphorus, and organic matter. These solids can be further processed or utilized for various purposes, including composting, land application as organic fertilizer, or as a substrate for biogas production.
- Liquid Management: The liquid may undergo further processing in anaerobic digesters for biogas production. It can reduce the pollution to water-body or land.
Benefits of Manure Separation
– Odor Reduction: Solid liquid separation of manure can help reduce the odor of liquid manure by separating solids that contribute to odor generation.
– Storage Efficiency: Separated manure has a reduced volume, making storage and transport more efficient and cost-effective.
– Environmental Protection: Separation and proper management of manure can help reduce the environmental impact of nutrient runoff, groundwater contamination, and air pollution.
– Value-added Products: The separated solid and liquid fractions can be used as valuable resources for composting, fertilizer production, biogas production, or bedding material.
Videos of Manure Separation Machine
Below are some videos from our customers for your reference. You can follow our YouTube Chanel for more videos.
Top Manure Separator Manufacturer — Tianzhong Machinery
Tianzhong Machinery is one of the top manure separator suppliers in China. We have helped hundreds of clients with their animal waste management projects. Here is what we can offer:
1. Various Options of Manure Separation System
At Tianzhong Machinery, we offer different types and models of manure separators to choose from, including screw separators and sloped screen separators. Except for the existing models, we will provide custom solutions to better meet your projects. For example, you can choose an automated discharging system to improve the working efficiency. In addition, the manure separator equipment can also work with other components of manure management systems, for example, composting system, to turn waste into wealth.
2. Quality Assurance
Tianzhong Machinery always believes that quality goes first. We employ rigorous quality control measures throughout every stage of production. The core parts, like screw and screen, are often made stainless steel and fully welded to prolong its service life. Additionally, we continuously strive to innovate and improve our products. For instance, we updated our screw manure separators in 2023 to improve the machine stability and user-friendliness. Moreover, we are committed to providing spare parts as needed.
3. Professional and Experienced Team
Over these years, our company has helped hundreds of clients with their waste management projects all over the world. Our cutting-edge equipment is widely used for processing a diverse range of materials including cow dung, pig manure, chicken manure, biogas slurry, and more. With our wealth of experience, we will recommend the most suitable equipment tailored to your specific needs.
4. Full After-Sales Service
Besides, we provide technical support, training, installation manuals/videos, and other after-sales service to customers. We will offer online or onsite installation assistance, maintenance guidance, trial test, and access to spare parts.
FAQs of Manure Separation System
1. Q: What is the water content of solids after dehydration?
A: The water content of the dewatered solid is about 60-80%. The screw manure separator offers better dehydration effect.
2. Q: How to choose the opening size of the screen?
A: The available opening size of the screen ranges from 0.3 to 2mm. You can choose a suitable size according to the materials you will process. For example, the commonly used opening size for pig manure is 0.75mm; that for cow dung is 1mm or 0.75mm; while that for chicken manure is 0.75mm or 0.5mm.
3. Q: What are the consumable parts? Are spare parts are available?
A: The consumable parts are screw and screen. But both of them are made of stainless steel, which offers excellent durability. We can provide screen, screw auger, motor, pump, etc.
Conclusion
In conclusion, the manure separator is an efficient solution that not only recycles waste into valuable products but also minimize environmental pollution. Furthermore, the manure separation equipment from Tianzhong Machinery offers advanced features, such as minimal maintenance, easy operation, low energy consumption, etc. Its versatility makes it suitable for a wide range of industries. For example, it is perfect for processing various animal waste such as manure from chickens, pigs, cattle, and horses. Besides, it is also able to handle organic waste, such as distiller’s grains, medicine residues, sauce residues, kitchen waste, wastewater from slaughterhouses, biogas slurry, and more. If you are facing similar problems, please talk with us to get a suitable solution.
