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How to Install a Slope Screen Separator?

Below Tianzhong Machinery will show you how to install a slope screen separator step by step. Before beginning the installation of a slope screen separator, ensure that you have all the necessary components and tools ready.

1. Check the Components

– Slope screen separator unit
– Supporting frame or platform
– Two motors and a reducer
– Control panel
– Pipes and valves
– Screws and fasteners

TZ-1200 Sloped Screen Separator
Slope Screen Separator

2. Prepare the Installation Area

– Ensure the installation area is clean and free from any obstructions.
– Place the supporting frame or platform in the desired location.

3. Mount the Slope Screen Separator

– Position the slope screen separator unit onto the supporting frame or platform securely.

4. Install Motors and Pipelines

– Attach the 3kW motor and gearboxes to the designated areas on the slope screen separator unit. While the 4kW motor is installed on the base of blender.
– Ensure they are firmly fixed in place using appropriate screws and fasteners.
– Connect the pipelines as follows:

  • Attach a hose to the outlet of the sewage pump and securely fasten it with a clamp and screws.
  • Install a T-shaped return valve at the inlet of the separator.
  • Connect one end of a hose to the T-shaped return valve using a clamp and screw.
  • Connect the other end of the hose to the water pipe, and tighten it with clamp screws.
  • Install a pipe to the drain of the equipment.
Back of the Slope Screen Separator
Back of the Slope Screen Separator

5. Connect Electrical Wiring

– Connect the electrical wiring of the motors and control panel according to the provided wiring diagram.
– Ensure proper grounding for safety.

6. Test the Equipment

– Before turning on the power, double-check all connections and ensure they are secure, including the rotating direction of screw auger and blender, and flow direction of pipelines.
– Perform a visual inspection to ensure there are no loose components or parts.
– Once everything is in order, switch on the power and test the motors to ensure they are functioning correctly. You can find some test run videos on our YouTube.

7. Fine-tune and Adjust

– Follow the manufacturer’s instructions to fine-tune and adjust the slope screen separator as needed.
– Make any necessary adjustments to achieve the desired separation efficiency.

8. Operational Testing

– Start the slope screen separator and observe its operation. Before test, start the blender and run for 10-15 minutes to ensure thorough mixing.

– Verify that the screen is working properly, separating solids from the liquid stream efficiently.

– Monitor the discharge of separated solids and the flow of the liquid. By the way, the water content of the solids is adjustable.

9. Ensure Safety Measures

– Adhere to all safety guidelines provided by the manufacturer.
– Install safety guards or barriers to prevent access to moving parts.

10. Regular Maintenance

– Establish a maintenance schedule to keep the slope screen separator in optimal working condition.
– Regularly inspect and clean the screen and other components to prevent clogging and maintain efficiency.

This installation guidance is provided by Tianzhong Machinery. If you require any assistance or further support during the installation process, please don’t hesitate to contact us. We are available to offer technical support online or on-site as needed.